Bender : Empowering Railways With Cutting-Edge Electrical Safety Technologies

Bender : Empowering Railways With Cutting-Edge Electrical Safety Technologies

CIO Vendor Indian Railways, one of the largest and most iconic rail networks globally, has been a pillar of the nation’s infrastructure and connectivity. With on-going modernization efforts, including the launch of high-speed trains like the Vande Bharat Express, the adoption of AI-driven technologies, and the integration of adv- anced signalling sys-tems, the network is undergoing a transformative upgrade. These projects aim to boost passenger safety, enhance operational efficiency, and elevate the overall experience to global standards. Yet, the network continues to grapple with persistent challenges, including aging mechanical signalling systems and a lack of advanced fault monitoring technologies, which pose risks to safety and reliability.

To meet these challenges head-on, Bender India Private Limited, a leading provider of electrical safety solutions, is eager to partner with Indian Railways. Drawing on its vast experience in delivering innovative, world-class electrical safety systems to railways across the globe, Bender is well-positioned to contribute to the safety and modernization of India’s railways. The company aims to provide solutions that cover every facet of electrical infrastructure, from signalling to rolling stock and electrical coaches.

Global Expertise in Electrical Safety

Bender’s expertise is not limited to railways alone. With a rich history of delivering electrical safety and monitoring solutions to industries, utilities (generation, transmission, distribution), defence, healthcare, and the burgeoning E-mobility sector, Bender has a proven track record across a variety of highly regulated and safety-critical industries. The company is also at the forefront of developing next generation safety solutions for hydrogen-powered railway engines, a cutting-edge initiative that represents the future of sustainable rail transport.

"At Bender, we’re committed to making electricity smarter and safer, no matter the application," says Srinivas Rao G, Managing Director of Bender India. "We are looking forward to the opportunity to partner with Indian Railways, bringing our global expertise to deliver best-in-class electrical safety solutions. Whether it’s for electrical coaches, signalling systems, or rolling stock, we believe our solutions can play a key role in enhancing the safety and reliability of this vital infra-structure."

Advanced Solutions for Railway Safety

Bender India offers an extensive portfolio of solutions designed to tackle the unique challenges faced by Indian Railways. Railway electrical systems operate in highly demanding environments, where harsh weather conditions and continuous operations expose them to faults and failures. These challenges require solutions that are not only robust but also able to operate in real-time, ensuring continuous monitoring and rapid response to potential issues.

Bender’s flagship products, such as its insulation monitoring devices (IMDs), are designed to address these challenges head-on. Approved by the Research Designs and Standards Organisation (RDSO), Bender’s IMDs continuously monitor the insulation resistance of railway signalling systems, identifying symmetric and asymmetric faults before they can escalate into full-blown failures. By detecting issues early, these devices prevent disruptions, improve operational reliability, and ensure safety.

“Our IMDs are engineered for precision and reliability. They not only detect faults but also help localize them, minimizing down time and preventing significant disruptions. Our online fault detection systems allow the identification of faulty feeders and branches without shutting down the signalling system, ensuring the continuous operation of critical railway functions,” adds Srinivas Rao G.

In addition to their insulation monitoring capabilities, Bender’s solutions extend to rolling stock and electrical coaches. The company’s systems are equipped with Modbus RTU communication, enabling seamless integration with human-machine interfaces (HMI) for real-time data collection and fault analysis. These solutions are crucial for ungrounded (IT) systems, a configuration widely used in railways, and they ensure compliance with inter national safety standards.

Comprehensive Safety for Station Infrastructure

Bender's commitment to railway safety goes beyond rolling stock and signalling systems. The company offers a range of solutions for substations and station infrastructure, ensuring safety across the entire railway ecosystem. One of its standout products is the Residual Current Monitoring System (RCMS),
which continuously monitors fault currents in grounded (TNS) systems. By tracking parameters like feeder-wise fault currents, residual currents, and operating currents, the RCMS prevents unwarranted tripping and provides early warning of potential issues.

These solutions can be customized or standardized, depending on the requirements of the railway, ensuring flexibility in their application. Whether for signalling systems, electrical coaches, or substation infrastructure, Bender’s solutions provide a reliable safety net, protecting passengers, staff, and equipment from electrical hazards.

A Partner in Safety and Innovation

Bender’s value proposition extends far beyond product delivery. The company is committed to partnering with clients, offering comprehensive support services that ensure smooth system integration and optimal performance. Whether through technical support, on-site consultations, or hands-on training, Bender empowers its clients to operate and maintain their systems with confidence.

“Safety is not just about delivering the right products, it’s about ensuring that our clients have the knowledge and support they need to succeed,” says Srinivas Rao G. “We provide tailored on-site training as well as remote support, giving our clients access to technical data, manuals, and guides to help them navigate operational challenges. Our goal is to empower railway operators with the skills and resources they need to keep their systems running safely and efficiently.”

Bender’s expert field engineers are always on hand to assist with system integration and trouble shooting, providing valuable insights into optimizing performance and minimizing downtime. This level of service has helped Bender establish itself as a trusted partner in sectors like healthcare and defence, where safety and reliability are paramount.


Bender India offers an extensive portfolio of solutions designed to tackle the unique challenges faced by Indian Railways


A Legacy of Excellence in Electrical Safety

With decades of experience and a proven track record, Bender has earned a global reputation for excellence in electrical safety. From pioneering insulation monitoring technologies to developing innovative solutions for industries as diverse as utilities, healthcare, and E-mobility, Bender has consistently set the standard for safety and reliability. The company’s commitment to rigorous R&D, compliance with international standards such as IEC and EN, and a focus on sustainability have made it a leader in the field of electrical safety.

“We take pride in our ability to anticipate and address the needs of our clients,” says Srinivas Rao G. “Our solutions are designed to evolve with the changing demands of the industry. For Indian Railways, we aim to bring our experience and innovation to bear, helping to modernize the electrical infrastructure and make it safer for everyone.”

Bender’s holistic approach to electrical safety encompasses not only fault detection and monitoring but also predictive maintenance. Leveraging data analytics, the company helps clients optimize their systems for maximum efficiency and safety, reducing downtime and preventing unexpected failures. This approach has been successfully implemented in railways around the world, demonstrating the effectiveness and reliability of Bender’s solutions.

A Sustainable Future for Railways

As the world moves towards more sustainable forms of transport, Bender is playing a key role in the development of next-generation technologies. Bender is actively working with suppliers to create electrical safety solutions for hydrogen-powered railway engines in India, an emerging technology that promises to revolutionize the railway industry by offering a cleaner, more efficient alternative to traditional engines.

“Electricity is powerful, and so is the lack of it. That’s why at Bender, we develop intelligent solutions to make electricity smart and safer for everyone. Our goal is to reduce the risks, predict the unpredictable, and have a positive impact on the world,” says Srinivas Rao G. “We are excited about the future and look forward to continuing our journey as a leader in electrical safety.”

Bender’s vision for the future includes continuing to innovate and provide world-class safety solutions, not just for railways but for industries around the globe.

In the coming years, Bender seeks to strengthen its existing relationship with Indian Railways by expanding its collaboration and bringing even more of its world-renowned expertise to the forefront. As a trusted supplier, Bender is committed to supporting the ongoing modernization and safety initiatives of this critical infrastructure. From hydrogen-powered engines to advanced fault detection systems, Bender is ready to help Indian Railways tackle future challenges and continue setting new standards for safety, reliability, and sustainability.